Record Details

Practical two-stage pipe expansions for centrifugal pump irrigation

ScholarsArchive at Oregon State University

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Title Practical two-stage pipe expansions for centrifugal pump irrigation
Names Fazio, John A (creator)
Trimmer, Walter L. (advisor)
Date Issued 1989-07-12 (iso8601)
Note Graduation date: 1990
Abstract Centrifugal irrigation pumps discharge fluids at high velocities that must be slowed
to minimize energy losses due to friction. Pipe expansions make the transition to larger
pipes associated with slower velocities. Expansions convert the upstream velocity head
to static head in the downstream pipe. The transition to a larger pipe is commonly an
abrupt or single-stage conical pipe expansion. Two-stage conical pipe expansions have
been shown to be more efficient and a potential alternative.
Four two-stage pipe expansions using standardly available materials were
constructed and tested at common irrigation flow rates. These expansions require less
space and cost less than optimum two-stage expansions. Pressure change across the pipe
expansions were measured. The calculated head loss coefficients were compared to
published values of abrupt, single-stage, and optimum two-stage pipe expansions.
Head loss coefficients for the 50 - 100 mm and 75 - 150 mm two-stage expansions
averaged 0.32 and 0.28 respectively. Loss coefficients for the 100 - 200 mm and 125 -
250 rim two-stage expansions averaged 0.16 and 0.17 respectively.
The two-stage expansions operated more efficiently than abrupt and single-stage
expansions and were economically practical for many pumping situations. The 50 - 100
mm two-stage expansion was only a slight improvement over a single-stage welding
cone expansion. The fitting was economical as electricity prices rose over $0.05/kWh
for crops requiring 3000 annual operating hours. The larger fittings became
progressively better. The 75 - 150 mm expansion became economically practical at
$0.03/kWh when operating more than 1,600 hours. The 100 - 200 mm and 125 - 250
mm two-stage fittings were always practical. Beginning with the 75 - 150 mm size and
increasingly with the next two larger sizes, optimum two-stage fittings became
economically competitive. Optimum two-stage expansions operated most efficiently,
but because of their high cost were only practical for high electricity costs and long
irrigation seasons.
The three largest two-stage expansions tested are improvements over abrupt or
single-stage expansions when constructing a pump discharge. Replacing an existing,
less efficient expansion may not be cost effective because the existing fitting cost is lost.
While only a small part of an irrigation system, these two-stage expansions can improve
system performance with little extra cost and without requiring difficult to obtain
components.
Genre Thesis/Dissertation
Topic Pipe -- Hydrodynamics
Identifier http://hdl.handle.net/1957/18973

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